Guías Docentes Electrónicas
1. General information
Course:
INSTRUMENTATION AND CONTROL OF CHEMICAL PROCESSES
Code:
57724
Type:
CORE COURSE
ECTS credits:
6
Degree:
344 - CHEMICAL ENGINEERING
Academic year:
2023-24
Center:
1 - FACULTY OF SCIENCE AND CHEMICAL TECHNOLOGY
Group(s):
21 
Year:
3
Duration:
C2
Main language:
Spanish
Second language:
English
Use of additional languages:
English Friendly:
Y
Web site:
Bilingual:
N
Lecturer: JAVIER LLANOS LOPEZ - Group(s): 21 
Building/Office
Department
Phone number
Email
Office hours
Enrique Costa/Despacho 7
INGENIERÍA QUÍMICA
3508
javier.llanos@uclm.es
Monday, tuesday and wednesday 12 a 14 horas. Pls book by email

Lecturer: MANUEL ANDRES RODRIGO RODRIGO - Group(s): 21 
Building/Office
Department
Phone number
Email
Office hours
Enrique Costa. Despacho 01
INGENIERÍA QUÍMICA
3411
manuel.rodrigo@uclm.es
Monday, Wednesday and Friday 16:00-18:00 Please book with UCLM app for a better schedulling

2. Pre-Requisites

Although there are no previour requirement, it is highly recommended to have previous knowledge on

(1) operation of units operations and reactor

(2) Solving Differential Equations using Laplace

(3) Electronic instruments

3. Justification in the curriculum, relation to other subjects and to the profession

Most of the subjects that the student of the Bachelor's Degree in Chemical Engineering has taken up to this moment are aimed at describing the equipment used in the chemical industry and the models through which they are designed, so that the student who arrives at this subject must have developed skills that allow him to design equipment,  understand how it works, and compare between different equipment that is used to perform the same task. 

However, it does not know how a team in dynamic operating regime will evolve when any of the variables on which its operation depends undergoes a change and, coincidentally, this type of evolution is the one that most interests the chemical engineer who works in the plant. Nor does he know that maintaining these conditions in reality requires the use of instrumentation and algorithms that the engineer must know and know how to apply.

En esta asignatura se pretende conseguir que los alumnos adquieran competencias en el campo de la instrumentación de procesos químicos y en el diseño de sistemas de control.


4. Degree competences achieved in this course
Course competences
Code Description
CB02 Apply their knowledge to their job or vocation in a professional manner and show that they have the competences to construct and justify arguments and solve problems within their subject area.
CB04 Transmit information, ideas, problems and solutions for both specialist and non-specialist audiences.
CB05 Have developed the necessary learning abilities to carry on studying autonomously
E19 Knowledge about material and energy balances, biotechnology, material transfer, separation operations, chemical reaction engineering, reactor design, and recovery and transformation of raw materials and energy resources.
E20 Capacity for analysis, design, simulation and optimization of processes and products.
E22 Ability to design, manage and operate simulation, control and instrumentation procedures of chemical processes.
G01 Ability to write, sign and develop projects in the field of chemical engineering that are intended, according to the knowledge acquired as established in section 5 of order CIN / 351/2009 of February 9, construction, reform, repair, conservation, demolition, manufacture, installation, assembly or operation of: structures, mechanical equipment, energy installations, electrical and electronic installations, industrial facilities and processes and manufacturing and automation processes.
G02 Capacity for the direction, of the activities object of the engineering projects described in the competence G1.
G03 Knowledge in basic and technological subjects, which enables them to learn new methods and theories, and give them versatility to adapt to new situations.
G04 Ability to solve problems with initiative, decision making, creativity, critical reasoning and to communicate and transmit knowledge, skills and abilities in the field of Chemical Engineering.
G05 Knowledge for the realization of measurements, calculations, valuations, appraisals, surveys, studies, reports, work plans and other analogous works.
G10 Ability to work in a multilingual and multidisciplinary environment.
G12 Proficiency in a second foreign language at level B1 of the Common European Framework of Reference for Languages
G19 Capacity for teamwork
G20 Ability to analyze and solve problems
G22 Ability to apply theoretical knowledge to practice
5. Objectives or Learning Outcomes
Course learning outcomes
Description
To have the ability to tune PID controllers.
To have the ability to project the instrumentation of a complex process.
To know the typical instrumentation used in chemical plants, from the basic instrumentation needed for the local control of a process to the architecture of the distributed control systems.
To have the ability to analyze the functioning of chemical-industrial processes in a dynamic operating regime.
To have knowledge about the stability of control loops through feedback.
To have knowledge about PLC programming.
Additional outcomes
Not established.
6. Units / Contents
  • Unit 1: Instrumentation
    • Unit 1.3: Measurement of pressure, level and flowrate
    • Unit 1.4: Measurement of temperature, composition and other parameters
    • Unit 1.5: Transmission and control
    • Unit 1.6: Final elements
  • Unit 2: Process Dynamics
    • Unit 2.1: Introduction to Process Dynamics. First order systems
    • Unit 2.2: Other dynamic systems.
  • Unit 3: Local control
    • Unit 3.1: Dynamics of feedback regulated systems
    • Unit 3.2: Setting a PID controller
    • Unit 3.3: Programmable logic controllers
  • Unit 4: Advaced Process Control. Control of functional units and plants
    • Unit 4.1: Cascade and Selective Control
    • Unit 4.2: Classic multivariable process control
    • Unit 4.3: DCS and SCADA
7. Activities, Units/Modules and Methodology
Training Activity Methodology Related Competences (only degrees before RD 822/2021) ECTS Hours As Com Description
Class Attendance (theory) [ON-SITE] Combination of methods CB02 CB04 CB05 E19 E20 E22 G01 G02 G03 G04 1.4 35 N N Theoretical classes by master class and resolution of exercises. A part of this activity will be carried out in English.
Workshops or seminars [ON-SITE] Workshops and Seminars CB02 CB04 CB05 E19 E22 G01 G02 G03 G04 G20 G22 0.1 2.5 Y N Tuning PID controllers
Workshops or seminars [ON-SITE] Group Work CB02 CB04 CB05 E19 E20 E22 G01 G02 G03 G04 G10 G12 G19 G20 G22 0.7 17.5 Y N Seminar on problems and case studies. A part of this training activity will be carried out in English.
Workshops or seminars [ON-SITE] Cooperative / Collaborative Learning CB02 CB04 CB05 E19 E20 E22 G01 G02 G03 G04 G10 G12 G20 G22 0.1 2.5 Y N Discussion and resolution in small groups of concepts and doubts
Final test [ON-SITE] Assessment tests CB02 CB04 CB05 E19 E20 E22 G01 G02 G03 G04 G10 G12 G20 G22 0.1 2.5 Y N
Other off-site activity [OFF-SITE] Self-study CB02 CB04 CB05 E19 E20 E22 G01 G02 G03 G04 G05 G10 G12 G19 G20 G22 3.6 90 N N
Total: 6 150
Total credits of in-class work: 2.4 Total class time hours: 60
Total credits of out of class work: 3.6 Total hours of out of class work: 90

As: Assessable training activity
Com: Training activity of compulsory overcoming (It will be essential to overcome both continuous and non-continuous assessment).

8. Evaluation criteria and Grading System
Evaluation System Continuous assessment Non-continuous evaluation * Description
Assessment of problem solving and/or case studies 20.00% 20.00% Case study on the dynamic analysis of a process
Assessment of problem solving and/or case studies 20.00% 20.00% PID Controller Tuning Case Study
Assessment of problem solving and/or case studies 20.00% 20.00% Project of instrumentation of an industrial chemical process. It will be held in English and will be defended by public exhibition
Test 40.00% 40.00% exam with practical questions about the rest of the contents taught in the subject
Total: 100.00% 100.00%  
According to art. 4 of the UCLM Student Evaluation Regulations, it must be provided to students who cannot regularly attend face-to-face training activities the passing of the subject, having the right (art. 12.2) to be globally graded, in 2 annual calls per subject , an ordinary and an extraordinary one (evaluating 100% of the competences).

Evaluation criteria for the final exam:
  • Continuous assessment:
    Mininum rate 4.0/10 in each of the evaluation system and average rate over 5.0/10.
  • Non-continuous evaluation:
    Students who have not completed the corresponding part of problems or cases of the subject, will be evaluated of those competences in the final exam. Mininum rate 4.0/10 in each of the evaluation system and average rate over 5.0/10.

Specifications for the resit/retake exam:
There are no particularities. The grades obtained in the problems or cases are maintained for the students who have passed them in the ordinary call
Specifications for the second resit / retake exam:
There are no particularities.
9. Assignments, course calendar and important dates
Not related to the syllabus/contents
Hours hours
Class Attendance (theory) [PRESENCIAL][Combination of methods] 35
Workshops or seminars [PRESENCIAL][Workshops and Seminars] 5
Workshops or seminars [PRESENCIAL][Group Work] 15
Workshops or seminars [PRESENCIAL][Cooperative / Collaborative Learning] 2.5
Final test [PRESENCIAL][Assessment tests] 2.5
Other off-site activity [AUTÓNOMA][Self-study] 90

Global activity
Activities hours
General comments about the planning: The assignment of hours to specific topics is not an element that the teacher considers relevant in the programming of the course, since some of the training activities correspond to several topics simultaneously. In the corresponding course planning guide, agreed in the title commission, all the dates of classes and seminars are collected, although they can be slightly modified according to situations that make it necessary.
10. Bibliography and Sources
Author(s) Title Book/Journal Citv Publishing house ISBN Year Description Link Catálogo biblioteca
Perry's chemical engineers' handbook McGraw-Hill Book Company 978-0-07-142294-9 2008 Ficha de la biblioteca
Balcells Sendra, José Autómatas programables Marcombo 84-267-1089-1 2003 Ficha de la biblioteca
King, Myke (1951-) Process control : a practical approach / Wiley, 978-0-470-97587-9 (c 2011 Ficha de la biblioteca
Luyben, William L. Plantwide process control McGraw-Hill 0-07-006779-1 1999 Ficha de la biblioteca
Luyben, William L. Process modeling, simulation, and control for chemical engin McGraw-Hill 0-07-039159-9 1990 Ficha de la biblioteca
Martínez Cabeza de Vaca Alajarín, Juan Problemas resueltos con autómatas programables mediante graf Universidad de Murcia, Servicio de Publicacione 84-8371-007-2 1999 Ficha de la biblioteca
Martínez Sánchez, Victoriano Ángel Automatizar con autómatas programables Ra-Ma 84-7897-022-3 1991 Ficha de la biblioteca
Ogata, Katsuhiko Dinámica de sistemas Prentice-Hall hispanoamericana 968-880-074-0 1987 Ficha de la biblioteca
Ogata, Katsuhiko Ingeniería de control moderna Pearson-Prentice Hall 978-84-8322-660-5 2010 Ficha de la biblioteca
Ogunnaike, Babatunde A. Process dynamics, modeling, and control Oxford University Press 0-19-509119-1 1994 Ficha de la biblioteca
Ollero de Castro, Pedro Control e instrumentación de procesos químicos Editorial Síntesis 84-7738-517-3 2006 Ficha de la biblioteca
Seborg, Dale E. Process dynamic and control [John Wiley and Sons 0-471-86389-0 1989 Ficha de la biblioteca
Shinskey, F. G. Sistemas de control de procesos : aplicación, diseño y sinto McGraw-Hill 970-10-0934-7 1996 Ficha de la biblioteca
Stephanopoulos, George Chemical process control : an introduction to theory and pra Prentice Hall 0-13-128629-3 1984 Ficha de la biblioteca



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