1. General information
Course:
MANUFACTURING SYSTEMS AND MATERIALS PROCESSING
Code:
310623
Type:
CORE COURSE
ECTS credits:
6
Degree:
2338 - MASTERS DEGREE PROGRAMME IN INDUSTRIAL ENGINEERING (AB)
Academic year:
2022-23
Center:
605 - SCHOOL OF INDUSTRIAL ENGINEERS. AB
Group(s):
10
11
Year:
1
Duration:
C2
Main language:
Spanish
Second language:
English
Use of additional languages:
English Friendly:
N
Web site:
Bilingual:
Y
Lecturer:
MARIA CARMEN MANJABACAS TENDERO
- Group(s):
10
11
Building/Office
Department
Phone number
Email
Office hours
ETSII 0D5
MECÁNICA ADA. E ING. PROYECTOS
mcarmen.manjabacas@uclm.es
Lecturer:
VALENTIN MIGUEL EGUIA
- Group(s):
10
11
Building/Office
Department
Phone number
Email
Office hours
ETSI Industriales 0D13
MECÁNICA ADA. E ING. PROYECTOS
926053648
valentin.miguel@uclm.es
2. Pre-Requisites
It is strongly recomended to have adquired previously a basic knowledge of manufacturing systems and processes and the fundamentals of Materials Science.
3. Justification in the curriculum, relation to other subjects and to the profession
This course belongs to the part of Industrial Technologies described as a specific competence in CIN/311/2009 (2/9/2009) related to the curriculum requirements of the Studies conducting to the regulated career of Industrial Engineering.
4. Degree competences achieved in this course
| Course competences | |
|---|---|
| Code | Description |
| A01 | To have appropriate knowledge of the scientific and technological aspects of mathematical, analytical and numerical methods in engineering, electrical engineering, energy engineering, chemical engineering, mechanical engineering, continuous medium mechanics industrial electronics, automation, manufacturing, materials, quantitative management methods, industrial computing, town planning, infrastructures, etc. |
| A02 | To plan, calculate and design products, processes, facilities and plants. |
| A03 | To lead, plan and supervise multidisciplinary teams. |
| A04 | To conduct research, development and innovation in products, processes and methods. |
| A05 | To perform strategic planning and apply it to construction, production and environmental quality and management systems. |
| A06 | To manage the technical and economic aspects of projects, installations, plants, companies and technology centres. |
| A07 | To exercise functions of general, technical and R&D Project management in plants, companies and technology centres. |
| B02 | Knowledge and capacity to plan, calculate and design integrated manufacturing systems. |
| CB06 | Knowledge and skills to organise and manage enterprises. |
| CB07 | Strategy and planning knowledge and skills applied to different organisational structures. |
| CB08 | Knowledge of commercial and labour law. |
| CB09 | Knowledge of financial and costs accounting. |
| D01 | Ability to design, construct and exploit industrial plants. |
| D06 | Knowledge and ability to perform verification and supervision of installations, processes and products. |
| D07 | Knowledge and ability to conduct certifications, audits, verifications, trials and reports. |
5. Objectives or Learning Outcomes
| Course learning outcomes | |
|---|---|
| Description | |
| Acquire advanced knowledge of machine tools, equipment and tools used in manufacturing processes and systems. | |
| Acquire advanced knowledge of the theoretical fundamentals and analytical methods used in manufacturing processes and systems. | |
| Acquire advanced knowledge of manufacturing processes and systems, and their position in industrial production. | |
| Acquire advanced knowledge of dimensional metrology and its application in manufacturing quality control processes. | |
| Acquire knowledge of advanced technologies for forming of materials and non-conventional manufacturing processes. | |
| Be able to take good decisions in operations using objective instruments and systems to support the decision. | |
| Be able to select forming processes according to industrial needs. | |
| Understand the relationship between processing and in-service behaviour of materials. | |
| Additional outcomes | |
| Description | |
| To undertand the relationship between the material processing and its behaviour. | |
6. Units / Contents
-
Unit 1: The state of the art in the manufacturing and materials forming systems and processes
-
Unit 2: Material removing forming: high effectiveness processes and advanced technologies
-
Unit 3: Mechanics of bulk forming processes. Advanced bulk forming processes
-
Unit 4: Procesos avanzados de estampación/ Mechanics of sheet metal forming. Advanced stamping processes
-
Unit 5: Molding processes technology. Simulation of processes
-
Unit 6: Joint of parts. Assembled technologies
-
Unit 7: Metrology applied to Engineering. Quality control and verification of products
7. Activities, Units/Modules and Methodology
| Training Activity | Methodology | Related Competences (only degrees before RD 822/2021) | ECTS | Hours | As | Com | Description | |
| Writing of reports or projects [OFF-SITE] | A01 A02 A03 A04 A05 A06 A07 B02 CB06 CB07 CB08 CB09 D01 D06 D07 | 0.6 | 15 | Y | N | |||
| Class Attendance (theory) [ON-SITE] | Lectures | A01 A02 A03 A04 A05 A06 A07 B02 CB06 CB07 CB08 CB09 D01 D06 D07 | 0.96 | 24 | Y | N | ||
| Class Attendance (practical) [ON-SITE] | Problem solving and exercises | A01 A02 A03 A04 A05 A06 A07 B02 CB06 CB07 CB08 CB09 D01 D06 D07 | 0.72 | 18 | Y | N | ||
| Laboratory practice or sessions [ON-SITE] | Combination of methods | A01 A02 A03 A04 A05 A06 A07 B02 CB06 CB07 CB08 CB09 D01 D06 D07 | 0.4 | 10 | Y | N | ||
| Group tutoring sessions [ON-SITE] | Project/Problem Based Learning (PBL) | 0.16 | 4 | Y | N | |||
| Study and Exam Preparation [OFF-SITE] | Self-study | 2.8 | 70 | Y | N | |||
| Practicum and practical activities report writing or preparation [OFF-SITE] | Group Work | 0.2 | 5 | Y | N | |||
| Final test [ON-SITE] | Assessment tests | 0.16 | 4 | Y | Y | |||
| Total: | 6 | 150 | ||||||
| Total credits of in-class work: 2.4 | Total class time hours: 60 | |||||||
| Total credits of out of class work: 3.6 | Total hours of out of class work: 90 | |||||||
As: Assessable training activity Com: Training activity of compulsory overcoming (It will be essential to overcome both continuous and non-continuous assessment).
8. Evaluation criteria and Grading System
| Evaluation System | Continuous assessment | Non-continuous evaluation * | Description |
| Practicum and practical activities reports assessment | 10.00% | 0.00% | The evaluation of the practical reports will consist of either the own evaluation of those or an individual questionary (oral or written). |
| Final test | 70.00% | 100.00% | |
| Laboratory sessions | 10.00% | 0.00% | |
| Theoretical papers assessment | 10.00% | 0.00% | This part will be composed of several activities proposed to the students for reinforcing the lessons of the curse. |
| Total: | 100.00% | 100.00% |
According to art. 4 of the UCLM Student Evaluation Regulations, it must be provided to students who cannot regularly attend face-to-face training activities the passing of the subject, having the right (art. 12.2) to be globally graded, in 2 annual calls per subject , an ordinary and an extraordinary one (evaluating 100% of the competences).
Evaluation criteria for the final exam:
-
Continuous assessment:The student will have to do an exam with no evaluated contents (70%).The minium mark in that exam to be able to pass the course will be 4 points. The students that don¿t obtain that mark, will be evaluated taking into account all the activities of the course, but with a maximum calification of 4 points.
-
Non-continuous evaluation:Students will must carried out a final exam with theoretical-practical contents of the curse (80%) and a specific evaluations of lab classes (20%). The lab exam will consist of some practices carried out during the course. It will be programmed, preferently in the ordenary official date. (if it were not possible, another different date would agree between teachers and involved students. Nevertheless, the student must claim the exam.
It is mandatory to obtain at least 4 points in the theoretical-practical exam to pass the course. In the case of less than 4 points in the mentioned exam, the final score of the student will compound by the two exams (theoretical-practical + laboratory) with a maximum of 4 points.
Specifications for the resit/retake exam:
Students that carried out a continuous assesment in the ordinary convocatory: in the extraordinary convocatory the final exam will value 80% in order to allow the 10% corresponding to the resolution of problems or cases (academically supervised work) could be recovered . The recovering of lab activities is considered by doing an specific exam consisting of some practice carried out during the curse, in case the student claims to that.
Students that carried out a non-continuous evaluation in the ordinary convocatory: the evaluation considerations for the extraordinary convocatory will be the same than for the ordinary one.
Students that carried out a non-continuous evaluation in the ordinary convocatory: the evaluation considerations for the extraordinary convocatory will be the same than for the ordinary one.
Specifications for the second resit / retake exam:
The same considerations than in the extraordinary convocatory are taken into account.
9. Assignments, course calendar and important dates
| Not related to the syllabus/contents | |
|---|---|
| Hours | hours |
| Writing of reports or projects [AUTÓNOMA][] | 15 |
| Group tutoring sessions [PRESENCIAL][Project/Problem Based Learning (PBL)] | 1 |
| Study and Exam Preparation [AUTÓNOMA][Self-study] | 70 |
| Practicum and practical activities report writing or preparation [AUTÓNOMA][Group Work] | 5 |
| Final test [PRESENCIAL][Assessment tests] | 4 |
| Unit 1 (de 7): The state of the art in the manufacturing and materials forming systems and processes | |
|---|---|
| Activities | Hours |
| Class Attendance (theory) [PRESENCIAL][Lectures] | 2 |
| Unit 2 (de 7): Material removing forming: high effectiveness processes and advanced technologies | |
|---|---|
| Activities | Hours |
| Class Attendance (theory) [PRESENCIAL][Lectures] | 5 |
| Class Attendance (practical) [PRESENCIAL][Problem solving and exercises] | 5 |
| Laboratory practice or sessions [PRESENCIAL][Combination of methods] | 3 |
| Group tutoring sessions [PRESENCIAL][Project/Problem Based Learning (PBL)] | 1 |
| Unit 3 (de 7): Mechanics of bulk forming processes. Advanced bulk forming processes | |
|---|---|
| Activities | Hours |
| Class Attendance (theory) [PRESENCIAL][Lectures] | 4 |
| Class Attendance (practical) [PRESENCIAL][Problem solving and exercises] | 5 |
| Laboratory practice or sessions [PRESENCIAL][Combination of methods] | 1 |
| Group tutoring sessions [PRESENCIAL][Project/Problem Based Learning (PBL)] | 1 |
| Unit 4 (de 7): Procesos avanzados de estampación/ Mechanics of sheet metal forming. Advanced stamping processes | |
|---|---|
| Activities | Hours |
| Class Attendance (theory) [PRESENCIAL][Lectures] | 3 |
| Class Attendance (practical) [PRESENCIAL][Problem solving and exercises] | 2 |
| Laboratory practice or sessions [PRESENCIAL][Combination of methods] | 1 |
| Unit 5 (de 7): Molding processes technology. Simulation of processes | |
|---|---|
| Activities | Hours |
| Class Attendance (theory) [PRESENCIAL][Lectures] | 6 |
| Class Attendance (practical) [PRESENCIAL][Problem solving and exercises] | 5 |
| Laboratory practice or sessions [PRESENCIAL][Combination of methods] | 2 |
| Group tutoring sessions [PRESENCIAL][Project/Problem Based Learning (PBL)] | 1 |
| Unit 6 (de 7): Joint of parts. Assembled technologies | |
|---|---|
| Activities | Hours |
| Class Attendance (theory) [PRESENCIAL][Lectures] | 2 |
| Laboratory practice or sessions [PRESENCIAL][Combination of methods] | 1 |
| Unit 7 (de 7): Metrology applied to Engineering. Quality control and verification of products | |
|---|---|
| Activities | Hours |
| Class Attendance (theory) [PRESENCIAL][Lectures] | 2 |
| Class Attendance (practical) [PRESENCIAL][Problem solving and exercises] | 1 |
| Laboratory practice or sessions [PRESENCIAL][Combination of methods] | 2 |
| Global activity | |
|---|---|
| Activities | hours |
| General comments about the planning: | This planning can be modified during the development of the course justified in some circunstances that could happen. |
10. Bibliography and Sources
