Guías Docentes Electrónicas
1. General information
Course:
MANUFACTURING SYSTEMS AND MATERIALS PROCESSING
Code:
310623
Type:
CORE COURSE
ECTS credits:
6
Degree:
2338 - MASTERS DEGREE PROGRAMME IN INDUSTRIAL ENGINEERING (AB)
Academic year:
2022-23
Center:
605 - SCHOOL OF INDUSTRIAL ENGINEERS. AB
Group(s):
10  11 
Year:
1
Duration:
C2
Main language:
Spanish
Second language:
English
Use of additional languages:
English Friendly:
N
Web site:
Bilingual:
Y
Lecturer: MARIA CARMEN MANJABACAS TENDERO - Group(s): 10  11 
Building/Office
Department
Phone number
Email
Office hours
ETSII 0D5
MECÁNICA ADA. E ING. PROYECTOS
mcarmen.manjabacas@uclm.es

Lecturer: VALENTIN MIGUEL EGUIA - Group(s): 10  11 
Building/Office
Department
Phone number
Email
Office hours
ETSI Industriales 0D13
MECÁNICA ADA. E ING. PROYECTOS
926053648
valentin.miguel@uclm.es

2. Pre-Requisites

It is strongly recomended to have adquired previously a basic knowledge of manufacturing systems and processes and the fundamentals of Materials Science.

3. Justification in the curriculum, relation to other subjects and to the profession

This course belongs to the part of Industrial Technologies described as a specific competence in CIN/311/2009 (2/9/2009) related to the curriculum requirements of the Studies conducting to the regulated career of Industrial Engineering.


4. Degree competences achieved in this course
Course competences
Code Description
A01 To have appropriate knowledge of the scientific and technological aspects of mathematical, analytical and numerical methods in engineering, electrical engineering, energy engineering, chemical engineering, mechanical engineering, continuous medium mechanics industrial electronics, automation, manufacturing, materials, quantitative management methods, industrial computing, town planning, infrastructures, etc.
A02 To plan, calculate and design products, processes, facilities and plants.
A03 To lead, plan and supervise multidisciplinary teams.
A04 To conduct research, development and innovation in products, processes and methods.
A05 To perform strategic planning and apply it to construction, production and environmental quality and management systems.
A06 To manage the technical and economic aspects of projects, installations, plants, companies and technology centres.
A07 To exercise functions of general, technical and R&D Project management in plants, companies and technology centres.
B02 Knowledge and capacity to plan, calculate and design integrated manufacturing systems.
CB06 Knowledge and skills to organise and manage enterprises.
CB07 Strategy and planning knowledge and skills applied to different organisational structures.
CB08 Knowledge of commercial and labour law.
CB09 Knowledge of financial and costs accounting.
D01 Ability to design, construct and exploit industrial plants.
D06 Knowledge and ability to perform verification and supervision of installations, processes and products.
D07 Knowledge and ability to conduct certifications, audits, verifications, trials and reports.
5. Objectives or Learning Outcomes
Course learning outcomes
Description
Acquire advanced knowledge of machine tools, equipment and tools used in manufacturing processes and systems.
Acquire advanced knowledge of the theoretical fundamentals and analytical methods used in manufacturing processes and systems.
Acquire advanced knowledge of manufacturing processes and systems, and their position in industrial production.
Acquire advanced knowledge of dimensional metrology and its application in manufacturing quality control processes.
Acquire knowledge of advanced technologies for forming of materials and non-conventional manufacturing processes.
Be able to take good decisions in operations using objective instruments and systems to support the decision.
Be able to select forming processes according to industrial needs.
Understand the relationship between processing and in-service behaviour of materials.
Additional outcomes
Description
To undertand the relationship between the material processing and its behaviour.
6. Units / Contents
  • Unit 1: The state of the art in the manufacturing and materials forming systems and processes
  • Unit 2: Material removing forming: high effectiveness processes and advanced technologies
  • Unit 3: Mechanics of bulk forming processes. Advanced bulk forming processes
  • Unit 4: Procesos avanzados de estampación/ Mechanics of sheet metal forming. Advanced stamping processes
  • Unit 5: Molding processes technology. Simulation of processes
  • Unit 6: Joint of parts. Assembled technologies
  • Unit 7: Metrology applied to Engineering. Quality control and verification of products
7. Activities, Units/Modules and Methodology
Training Activity Methodology Related Competences ECTS Hours As Com Description
Writing of reports or projects [OFF-SITE] A01 A02 A03 A04 A05 A06 A07 B02 CB06 CB07 CB08 CB09 D01 D06 D07 0.6 15 Y N
Class Attendance (theory) [ON-SITE] Lectures A01 A02 A03 A04 A05 A06 A07 B02 CB06 CB07 CB08 CB09 D01 D06 D07 0.96 24 Y N
Class Attendance (practical) [ON-SITE] Problem solving and exercises A01 A02 A03 A04 A05 A06 A07 B02 CB06 CB07 CB08 CB09 D01 D06 D07 0.72 18 Y N
Laboratory practice or sessions [ON-SITE] Combination of methods A01 A02 A03 A04 A05 A06 A07 B02 CB06 CB07 CB08 CB09 D01 D06 D07 0.4 10 Y N
Group tutoring sessions [ON-SITE] Project/Problem Based Learning (PBL) 0.16 4 Y N
Study and Exam Preparation [OFF-SITE] Self-study 2.8 70 Y N
Practicum and practical activities report writing or preparation [OFF-SITE] Group Work 0.2 5 Y N
Final test [ON-SITE] Assessment tests 0.16 4 Y Y
Total: 6 150
Total credits of in-class work: 2.4 Total class time hours: 60
Total credits of out of class work: 3.6 Total hours of out of class work: 90

As: Assessable training activity
Com: Training activity of compulsory overcoming (It will be essential to overcome both continuous and non-continuous assessment).

8. Evaluation criteria and Grading System
Evaluation System Continuous assessment Non-continuous evaluation * Description
Practicum and practical activities reports assessment 10.00% 0.00% The evaluation of the practical reports will consist of either the own evaluation of those or an individual questionary (oral or written).
Final test 70.00% 100.00%
Laboratory sessions 10.00% 0.00%
Theoretical papers assessment 10.00% 0.00% This part will be composed of several activities proposed to the students for reinforcing the lessons of the curse.
Total: 100.00% 100.00%  
According to art. 4 of the UCLM Student Evaluation Regulations, it must be provided to students who cannot regularly attend face-to-face training activities the passing of the subject, having the right (art. 12.2) to be globally graded, in 2 annual calls per subject , an ordinary and an extraordinary one (evaluating 100% of the competences).

Evaluation criteria for the final exam:
  • Continuous assessment:
    The student will have to do an exam with no evaluated contents (70%).The minium mark in that exam to be able to pass the course will be 4 points. The students that don¿t obtain that mark, will be evaluated taking into account all the activities of the course, but with a maximum calification of 4 points.
  • Non-continuous evaluation:
    Students will must carried out a final exam with theoretical-practical contents of the curse (80%) and a specific evaluations of lab classes (20%). The lab exam will consist of some practices carried out during the course. It will be programmed, preferently in the ordenary official date. (if it were not possible, another different date would agree between teachers and involved students. Nevertheless, the student must claim the exam.
    It is mandatory to obtain at least 4 points in the theoretical-practical exam to pass the course. In the case of less than 4 points in the mentioned exam, the final score of the student will compound by the two exams (theoretical-practical + laboratory) with a maximum of 4 points.

Specifications for the resit/retake exam:
Students that carried out a continuous assesment in the ordinary convocatory: in the extraordinary convocatory the final exam will value 80% in order to allow the 10% corresponding to the resolution of problems or cases (academically supervised work) could be recovered . The recovering of lab activities is considered by doing an specific exam consisting of some practice carried out during the curse, in case the student claims to that.
Students that carried out a non-continuous evaluation in the ordinary convocatory: the evaluation considerations for the extraordinary convocatory will be the same than for the ordinary one.
Specifications for the second resit / retake exam:
The same considerations than in the extraordinary convocatory are taken into account.
9. Assignments, course calendar and important dates
Not related to the syllabus/contents
Hours hours
Writing of reports or projects [AUTÓNOMA][] 15
Group tutoring sessions [PRESENCIAL][Project/Problem Based Learning (PBL)] 1
Study and Exam Preparation [AUTÓNOMA][Self-study] 70
Practicum and practical activities report writing or preparation [AUTÓNOMA][Group Work] 5
Final test [PRESENCIAL][Assessment tests] 4

Unit 1 (de 7): The state of the art in the manufacturing and materials forming systems and processes
Activities Hours
Class Attendance (theory) [PRESENCIAL][Lectures] 2

Unit 2 (de 7): Material removing forming: high effectiveness processes and advanced technologies
Activities Hours
Class Attendance (theory) [PRESENCIAL][Lectures] 5
Class Attendance (practical) [PRESENCIAL][Problem solving and exercises] 5
Laboratory practice or sessions [PRESENCIAL][Combination of methods] 3
Group tutoring sessions [PRESENCIAL][Project/Problem Based Learning (PBL)] 1

Unit 3 (de 7): Mechanics of bulk forming processes. Advanced bulk forming processes
Activities Hours
Class Attendance (theory) [PRESENCIAL][Lectures] 4
Class Attendance (practical) [PRESENCIAL][Problem solving and exercises] 5
Laboratory practice or sessions [PRESENCIAL][Combination of methods] 1
Group tutoring sessions [PRESENCIAL][Project/Problem Based Learning (PBL)] 1

Unit 4 (de 7): Procesos avanzados de estampación/ Mechanics of sheet metal forming. Advanced stamping processes
Activities Hours
Class Attendance (theory) [PRESENCIAL][Lectures] 3
Class Attendance (practical) [PRESENCIAL][Problem solving and exercises] 2
Laboratory practice or sessions [PRESENCIAL][Combination of methods] 1

Unit 5 (de 7): Molding processes technology. Simulation of processes
Activities Hours
Class Attendance (theory) [PRESENCIAL][Lectures] 6
Class Attendance (practical) [PRESENCIAL][Problem solving and exercises] 5
Laboratory practice or sessions [PRESENCIAL][Combination of methods] 2
Group tutoring sessions [PRESENCIAL][Project/Problem Based Learning (PBL)] 1

Unit 6 (de 7): Joint of parts. Assembled technologies
Activities Hours
Class Attendance (theory) [PRESENCIAL][Lectures] 2
Laboratory practice or sessions [PRESENCIAL][Combination of methods] 1

Unit 7 (de 7): Metrology applied to Engineering. Quality control and verification of products
Activities Hours
Class Attendance (theory) [PRESENCIAL][Lectures] 2
Class Attendance (practical) [PRESENCIAL][Problem solving and exercises] 1
Laboratory practice or sessions [PRESENCIAL][Combination of methods] 2

Global activity
Activities hours
General comments about the planning: This planning can be modified during the development of the course justified in some circunstances that could happen.
10. Bibliography and Sources
Author(s) Title Book/Journal Citv Publishing house ISBN Year Description Link Catálogo biblioteca
 
 
AWS Welding Handbook, Vol2: Welding Processes; 8ª Ed; USA AWS 1991  
Boothroyd, G. Assembly Automation and Process Design UK Francis and Taylor 2005  
C. L. Dotson Fundamentals of Dimensional Metrology 5th edition USA Delmar 2012  
Campbell, J. Compete Casting Handbook libro Birmingham Elsevier 978-0-444-63509-9 2015  
Groover, M.P. POrinciples of Modern Manufacturing, Materials, Processes and Systems libro USA John Wiley and Sons 2016  
Hosford, W.F., Caddell, R.M. Metal Forming. Mechanics and Metallurgy UK Cambridge 2007  
Kalpakjian, S., Schmid, S.R. Manufacturing Engineering and Technology USA Pearson 2010  
López de Lacalle, L.N., Sánchez, J., Lamikiz, A. Mecanizado de Alto Rendimiento España Izaro 2008  
Manjabacas, M.C., Miguel, V. Apuntes de metrología y práctica de la metrología dimensional España Miguel, V. 2007  
Marziniak, Z.,Duncan,J.L. Hu, S.J. Mechanics of Sheet Metal Forming UK Butterworth-Heinemann 2002  
Miguel, V., Manjabacas, M.C. A comparison between traditional criteria and FEM analysis results for gravity casting feeding and risering systems USA AIP Conf. Proc. 1431, 751 ; American Institute of Physics 2012  
Miguel,V., Martínez, A., Manjabacas M.C., Coello, J.,Calatayud, A. Electrical Evaluation Of Welding Machines Based On The Arc Properties. Application To SMAW, GMAW And GTAW Processes USA AMER INST. PHYSICS 2009  
N.V. Raghavendra; L.Krishnamurthy Engineering Metrology and Measurements UK Oxford University Press 978-0-19-808549-2 2013 Ficha de la biblioteca
Norrish, J. Advanced welding processes libro Cambridge (UK) Woodhead Publishing in Materials 1-84569-130-X 2016  
P.A.F. Martins, N. Bay, M. Skjoedt, M.B. Silva Theory of single point incremental forming CIRP Annals - Manufacturing Technology 57 (2008) 247¿252 2008  
kalpakjian, S.; Schmid, S.R. Manufacturing Processes for Engineering Maerialas 7th Ec. libro USA Pearson 2014  



Web mantenido y actualizado por el Servicio de informática